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horizontal 55 gallon drum smoker plans

The general plan for building an ugly drum smoker is to buy a 55-gallon steel drum and burn the paint off the exterior. Optional - Create an additional area for increased functionally features. Depending on the model of the UDS, there are either a pair of ball valves or a sliding vent door, which you can open or close depending on whether you want to raise or lower the temperature. Apparently this puts less heat to the metal than a continuous bead, but the end result looks very similar. Thanks for the dimensions and the info, really helps. Anyway I could purchase the CAD drawing in full size? Phil Rating: 100%. After logging in you can close it and return to this page. 14- Make A Smoker Out Of 250 Gallon Propane Tank And last, final assembly. After a thorough deburring, wire-brushing and degreasing with alcohol, I set about applying a high-temperature grill paint. Once I had everything purchased, it was time to assemble the UDS. July 25, 2014. Custom design and rights reserved by WiredFrame Development Group, A UDS is among the most cost effective smoker. The first dry fit was amazingly close (way to go, CAD!) You can even find paint specifically made for barbecues. My question is this: with a food grade barrel, do you need to do anything to the inside? NO MORE OVEN JERKIE FOR ME! I found your site last week and now picked up 2 55 gallon drums. Get a welder. 1 — April 6th, 2010 at 7:56 pm. Go with the 3/4″ x1″ nipple; thread the nipple into the ball valve, stick it through the hole, thread the nut on the inside of the barrel. This can take about thirty minutes or longer. Smoke as usual for two hours. The doors also needed reinforcement, in the form of sheet metal ribs tacked onto the undersides. If you acquire the means to weld stainless in the future you could always retrofit them. View as Grid List. Allen's welding/woodworking 597,570 views. UPDATE (May 21, 2013) - I discuss using and did … Check alignment and weld in place. Expect to pay about $75 or less for a new non-lined barrel. Where do I put the thermostat…? Next I tacked on some small support tabs for the grates and six small sections of square tube as feet. Regular price $129 View. One of them even got immediate use as a beer barrel at Crushtoberfest! With a little practice I was even able to bridge relatively large gaps between the barrels with short, controlled beads that build on each other, kind of like ants crossing a stream. Fasten the 4" bolts to the grate as shown. Door handle -  at least 1 for the lid, but get 2 more to attach to the sides of the barrel for easier handling. the dont hold heat in well enough. Don’t let the odd name turn you away: ugly drum smokers (UDS) are a simple barrel-drum structure and are one of the most versatile instruments out there, allowing barbecue fanatics to cook a variety of different meats to perfection, including brisket, turkey, ribs, prime ribs, and more. Part-1 What is a Reverse Flow Smoker? If you don't already own a leave-in thermometer check out our reviews for the latest Wi-Fi temp readers. No welding required – it can be completed in under an hour (depending how long you spend on step 1). I spend a lot of time going back thru all the old thread looking at the builds I figured I would start collecting the links and make it easier for everyone else to see them all. Charcoal basket, dampers, thermometers, lid hinges and parts for ugly drum cookers . Please log in again. For example, some plans call for a welder, we swapped out that step and went a different route by building a charcoal basket fastened with u-bolts instead of welding it together. The seasoning process should be completed after two hours, then, you’re ready for your first smoke! Also can use the grill with charcoal also. To prevent burn-through and warpage I used a “stitching” technique where you put a quick tack weld across the joint, wait a second or less and put another tack next to it, continuing like that for about an inch at a time. Both comments and pings are currently closed. Here he is opening it…. I am going to attempt this project myself. I don’t have a wood lathe but the metal lathe did the job. Build a charcoal basket and find a 22-inch grilling grate to place inside. I’m happy with my custom stainless ones but it was a lot of effort that could have been worked around. I am really trying to avoid grinding the inside. Double check the height before you start drilling these holes. Check here: http://jmillerid.com/wordpress/2010/02/55-gallon-drum-smoker-part-deux/. or other various online marketplaces. When it’s time to shut it down, all you have to do is close all the vents and wrap the chimney in heavy-duty aluminum foil. I took a class at the local tech school that provided all the metal and tools… a great way to gain access to expensive metalworking equipment, not to mention learning to weld! Thanks for the idea and Ill keep you posted on the progress. I would think that you would have to add a fire box for an offset smoker. Add the meat to the center of the grate. And voilà you’ve got yourself a one of a kind ugly drum smoker. Before we get started, there are a lot of different ways to build a UDS. 4. If you have a second grill grate you can work it into the bottom part of the barrel to provide a place for searing, dropping in a heat diffuser, water pan, drip pan, etc. The biggest complaint I’ve seen for over/under DBS’s is that you need to add fuel every hour or so. fgreen14@excite.com, Hello recently i got the itch to build a smoker out of two 55 gallon drums. ... very cool. That is a great looking smoker there!!! And voilà you’ve got yourself a one of a kind ugly drum smoker. Location : 55-gallon drum smoker | design & make. DIY kits to build a UDS 55 gallon Ugly Drum Smoker. Burns the paint right off, no grinding or chemicals (except the burning paint I guess, lol). I looked around at commercial smokers and custom hacks and talked to a few connoisseurs, and decided the Weber Smoky Mountain was a good design to start from. In both cases the moving damper is retained by screws, so I drilled holes and tacked some steel nuts behind them. Many ways are available to build your own barrel heaters depending on what you have available. The last hour while it’s exposed to the heat allows the smoke to form that delicious crust on the surface. Once the paint is burnt off you’ll drill various holes around the drum and lid for hardware placement, air intake control, and exhaust. Drill 8 evenly spaced 1 inch exhaust holes all the way around the lid. Assemble Your UDS Drum Smoker. There are several available but Rustoleum High Heat Brush On was a) available at Lowes and b) didn’t require curing at a high temperature like most of the products I found online. My reason for the Horizontal 55 Gal Drum was moree cooking area. ... LavaLock BBQ Smoker Supply Uds Ugly Drum Parts Intake Teardrop Vent Damper 1-1/2 Flange for 55 Gallon Drum 4.8 out of 5 stars 8. You’ll need some specific tools, but if you're a hardcore DIY-er then you probably already have all the tools you need. But my shop is now coated with a thin layer of green paint dust, much of which ended up in my nose and likely my lungs. Bend a 45" x 9" sheet of expanded metal around a propane take. Follow these tips for outdoor 55-gallon drum storage: 1. So I bought about 80 feet of 1/4″ diameter 304 stainless rod (from onlinemetals.com) and cut it to length on the abrasive chop saw. […]…. $799.00 Gateway Drum Smoker® STRAIGHT UP 55G - Matte Red. Wait for this to settle down before adding the meat! Can I interest you in a smoker you can easily build yourself which will be designed well enough to smoke food for upwards of 10 hours without the need for constant maintenance? I measured and marked the door openings on the barrels and cut them out with the jig saw. You’ll place the nuts and bolts in these holes to support the grilling grate. $25.99. The MIG would have been perfect for welding the grates, but I would have needed to buy stainless wire and a separate tank of tri-mix gas (65% argon, 33% helium and 2% CO2). The best part of an Ugly Drum Smoker is you should remain at 250°F for upwards of 10 hours. Do you have a materials list for this smoker. Smoking Meat Geeks is all about bringing people together that enjoy food as much as I do. 55 gallon smooth sided drum for uds drum smoker. Once there hot drop them on top of the charcoal basket that you loaded with coal and wood chunks. Read on for some instructions for this easy-to-manage smoking technique. An optional step is to apply whatever sauce you want during the last half hour of cooking time. Not the flat pieces on the curved part of the barrel – those curve in the thin direction of the metal and I can see how to curve those myself. Next I drilled holes for the dampers– two sets of three holes at the top and two sets of four holes the bottom. Load your chimney with about a dozen or two coals. Blackshirts Smoker is now complete. Secure the cylinder with two bolts using washers and nuts. SmokerBuilder Manufacturing uds drum smoker … The idea is to smoke normally for 3 hours, cook 2 hours wrapped in heavy-duty foil to keep the moisture in, and 1 final hour while unwrapped.

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